how to bypass the governor on a predator 212 engine Honda GX160 GX220. Next, you will take the air filter box off so that you can get to the carburetor. www.hondalawnparts.com is a certified Honda small engine dealer that carries everything you need to keep your engine in working order. 62 0 obj <>stream Move the throttle lever to SLOW and let the engine idle for a few seconds. Use the recoil or electric starter. The float bowl will drop off into your hand. Thats the idle adjustment screw. Keep reading to find out how a carburetor works, what could be causing different problems, as well as preventative measures. %%EOF Another observation I made is that when the motor is not running and I push the governor rod foreword, there is resistance to close the throttle all the way to the idle position. PLEASE HELP IF YOU CAN. You might get lucky and avoid having to take the carburetor apart. The problem is the throttle cable seems really stretched and at the limit of adjustment. Electric start models may fail to start if the battery is flat, the main fuse is blown, or the battery cables are corroded. Pull it out and check for oil. A dirty air filter can affect how well your mower runs better. 0000035008 00000 n Once the engine is warm, move the choke lever to OFF and set the throttle to the desired speed. You don't need to be changing the position of any springs. Start your Honda engine and allow it to idle for about five minutes until it is warmed up. 0000059034 00000 n That is the removal of the internal governor parts and not loosing parts. Featured Answer 300ft_anin 4 years ago good job. Much easier remembering when you do it the complete job non stop. Does this happen from hitting something like a rock or stump? You have to be patient. U_\^AWA,>IoL$dJmDrnIjzS qX$* 6 GP/~W=a\iacv\g;=6|olslS ryN}`=aw5};\Ld1Ac7"/i$x6Kbg+e'uH/OLQiHll0mhM+JsL`R:PFK:g Honda's online Parts Catalog makes it easy to find parts for Honda GX, GC, and GS series small Engines. Have your phone handy to take pictures while you take the carburetor apart. 0000028693 00000 n 0000087926 00000 n I just don't want to overlook any needed parts before starting this job because my parts dealed has a slim stock and could take a few days to get them in. It is easy to take off, but before you do, turn off the fuel line. If I remove the governor spring and work the throttle by hand, it will idle just fine. Avoid E85 at all costs because Honda considers it an alternative fuel since it is 85% ethanol and only 15% gasoline. 0000013276 00000 n 6 60 Use flathead screwdrivers to wedge it up. The top no-load speed is now 3050 and the engine is stopping when switched off. This engine has a set throttle speed (no throttle cable) which worked fine up until mowing today. To fix this, back off the adjuster a touch until the mower is free to reverse. NOTICE: Do not remove the cylinder head cover with . As you loosen the bolts, hold onto the carburetor. If the engine wont start, make sure the fuel valve, choke, and ignition switch (if equipped) are all on. Small engines should be operated outside in fully ventilated areas only and it is important that you wear the appropriate safety gear. Your Honda may . Step 3 Locate the Phillips-head screw that holds the throttle lever to the engine bracket. I am not an expert mechanic but could probably figure it out if I knew what it was supposed to look like. It poured fuel for a second or two and quit. 0000086773 00000 n If I don't, it wants to open full and run full like its sprung open. Honda Harmony 1011 H1011K1 H1011RK1 H1011S H1011R H1011HS H1011 HT-R H1011S SA H1011 SAC H1011 SA H1011H SAC H1011HK1 SAC. 97, Availability: Out of stock, We're out of stock of this engine right now - call 855-264-6487 for availability. Show more Show more Shop the. 0000073704 00000 n 0000007776 00000 n This Honda mower is just like mine. With the throttle plate wide open, use a nut driver or wrench to turn the governor shaft in the same direction that the governor arm traveled. Start the engine and warm it up to normal operating temperature. Please advise. You are a genius. The engines warranty does not cover damage to the engine caused by fuel with more than 10% ethanol. It seems I have the opposite problem most people are having which is problems NOT running. Oil Remove the oil filler cap/dipstick, wipe it clean, and reinsert it into the filler neck without screwing it in. Move the choke/throttle/stop lever to CHOKE.. 0000003026 00000 n 0000025957 00000 n 0000072748 00000 n 0000003345 00000 n The tricky part for a first timer really holds true for any engine with a mechanical governor. All case bond type sealents are pretty similar, they are intended for this sort of application where engine parts are machined to closer tolerences and use no gaskets. The main jet, main nozzle, or main nozzle air path could be clogged. That said, choke slides shut and seems the throttle control arm also moves forward which I think opens the throttle butterfly. I appreciate your last response. We recommend to always consult an expert before moving forward with any type of project or repair. Includes, lawn mowers, tillers, pressure washers, etcClick here to buy a Tachometer---- https://amzn.to/2L8z0KzClick here for my website--- http://www.stevessmallenginesaloon.com/Click here for my Parts and Tools Store---- https://www.amazon.com/shop/stevessmallenginesaloonIf I saved you some money with this video, please consider supporting my efforts with a donation----- https://www.paypal.com/cgi-bin/webscr?cmd=_s-xclick\u0026hosted_button_id=JRVNJVHEDHRD2Dont forget to SUBSCRIBE here---- https://www.youtube.com/channel/UCpqca7L2YYDN-BIHUQ2TfAA/?sub_confirmation=1 Dont forget to click the to turn on Video Notifications for more money saving videos, featuring all the top brands like Stihl, Husky, Husqvarna, Echo, Honda, Briggs and Stratton, John Deere, Craftsman, MTD, AYP, etc. So, i solved the whole problem! #1. Place the engine upright with the cylinder head cover facing up. Keep the engine running after it warms up. Even a bigger question, What would cause the internal governor break on a well maintained 4 year old Honda GCV160 motor. He estimated the repair cost to be $150.00 plus. I tried to fix them, but to no avail! 0 Not wanting to dismantle the engine, I checked all the governor linkage, which was loose, and had him fire it up. The Fora platform includes forum software by XenForo. Video of the Day Step 2 Slide the throttle lever into the "choke" position. There is no gas in the oil or coming out of the muffler. Honda lawn mower governor. 0000003808 00000 n Honda Gcv160 Mower Outdoorking Repair Forum. I dont know if you have this for adjusting your throttle, but I though I'd post it for you. 3200 rpm at no load the engine is not producing all that much power because the throttle is not open very much. Seems the more it ran the worse it got. Every 100 hours: Check the valve clearance, fuel tank, and fuel filter. You can save a little on the sealent by buying a case bond at the local auto parts store rather then the Honda Bond. Remove the spark plug wire from the spark plug. 0000106450 00000 n If you choose to try one of the suggestions made in this video, you do so at your own risk. Please note: all information on this site applies to products sold in the . 0000054662 00000 n Download or purchase Honda Engine owners' manuals for the GCV190. This way you can complete the job when you start. If the mower is still not running correctly, then the carburetor must be taken apart so that you can clean it. Required fields are marked *. Any suggestions is welcome. the automatic choke is right above the carburetor. 0000005425 00000 n Going insane trouble shooting this thing which seems to be designed for simple operation. 0000003389 00000 n If the carb is dirty, adjustments will be temporary. The model# is GJAEA 2160470. Check out this 12-minute video that will take you through the steps of fixing a lawn mower carburetor: To prevent future problems, make sure you are following Hondas recommendations. Should speed problems happen at low speeds or the idle speed is unstable, then in all likelihood, the pilot jet or its air path is clogged. Sep 17, 2008. Mine fires up on the first pull and it revs very high (sounds like it's about to explode). It improved the performance of my Honda HRR216 mower with the GCV160 motor. Check the filter element for damage. I never split the case on a motor before, but would like to attempt to. . Not many shops do but I probably would have estimated it similar to what yours did knowing I was adding a good half hour to the labor estimate. 0000086969 00000 n Thanks. 0000003630 00000 n Full power output is achieved under heavy load that allows the governor to open the throttle to full open but due to te load still remains near 3200 rpm. 6 57 Includes, lawn mowers, tillers, pressure washers, etc. 0000048588 00000 n 0000003433 00000 n If not, check cable adjustments and tightness of carb on the engine. 0000003419 00000 n You don't even need to remove the base from the mower. 0000087488 00000 n I am trying to adjust the top speed. This guide will walk you through starting and stopping this engine, as well as address common issues, no matter what it may be powering. Rather than taking a carb apart, some folks simply buy a new carburetor. Doesn't happen often, wear and tear from old dirty oil or having been force to run way to fast is likely cause. To use an electric starter, turn the starter switch to START and hold it there until the motor starts. endstream endobj 26 0 obj <>stream 0000008945 00000 n 0000013375 00000 n 2022 LawnMowerForum.com. 0000107259 00000 n 0000005802 00000 n That makes perfect sense! xref 6 0 obj <> endobj It may be bent. . If that doesnt fix it, have the engine looked at by an authorized dealer. Honda recommends 10W30 motor oil for this engine. 0000006671 00000 n Step 3: Turn off the gas Step 4: Turn the mower over with the carburetor side facing up, stops gas, and leaks oil on the floor. xb``d``Se```1OP IXW0(MW odbPa`$p5BJAoLj84;$'T)pcP`KfhHR`bo n"uq.N Fuel with higher ethanol or methanol content can cause problems with the mowers performance. I have tried everything I can think of and nothing works. Thanks. I'm a homeowner and I like to do things myself. Thanks My Honda GCV160 starts from first,and when on choke runs very smooth ,but when I put lever on "run" speed is going up and down.What is the problem?Thanks. 0000003718 00000 n The carburetors role is to provide the space where gas and air mix. Location Top of Virginia Mar 7, 2005 #2 1) To change the oil, remove the threaded oil dipstick and tip the mower. HUK1W I8@ne,J+(qc'vj'C` B .`?Km_`"XQC1V+XH;h D1fW Their engines are engineered to use unleaded fuels with 86 octane or higher. Let me know. To remove the pilot jet, you need to pull it out gently. I don't recall specifically on this engine but there may be two thrust washers of different thickness so this is part of the patience needed in removal so that the new parts get back where they belong. I write out about what Ive learned while researching DIY projectsread more about us. 0000072552 00000 n Thanks. HVn6+,lD\4hn~VOI@kH<>q|~ePt+U1 $iu4cseh9',$4}"Raf1Ve\'tL2 !C=>stFF~ARaTIq/N:2bAy". Adjust - Set speed to high, loosen the lock nut, and pull the cable. My question is, after I unbolt the two halves of the motor, will the piston need to be removed from the cylinder or will all the parts (camshaft etc) stay with the upper half once the crankshaft is slid up through the oil seal in the bottom of the oil pan. If you have never done this before, you are probably wondering how difficult it will be, what tools you will need, and if you should just call an expert. In most models, it is held on by two bolts. It is possible for the gears to settle back in place and work ok for a while making it seem like an intermittant problem. 0000019062 00000 n 0000003653 00000 n %PDF-1.4 % Thanks. An incorrect gas and air mix cause most carburetor problems. Be sure to check compatibility with your Honda Mower. Fuel This engine is designed to use standard automotive unleaded with an octane rating of 86 or higher and no more than 10% ethanol (E10) or 5% methanol. 0000061876 00000 n So I knew it was a governor problem. What would you do? The mower takes less than 1 quart. First,I was at the store (6/21/2011) and a new GCV 160 engine was $125. 0000002456 00000 n . 0000026825 00000 n I adjusted the throttle wire so that the control lever just touches the choke arm. Every hole needs to be clear of dirt. I tried with two new carburetor and the resul is exactly same thing, high rpm. ReadyToDIY is the owner of this article. I was having a problem adjusting my idle. <<7FD4658403151940882A6CDD5C49F571>]>> $150 a fair price? 51 year old knotty pine cabinets restored! There are two gasketsone where the bowl connects to the housing, and another one on the bolt. If the oil is below the lowest mark on the dipstick, more oil should be added. Remove the spark plug wire from the spark plug. . 7 Images about Honda GCV160 mower - OutdoorKing Repair Forum : Honda GCV135 GCV160 GCV190 And GSV190 Engine Shop Manual, Honda GC160 GC190 Engine Owners Manual and also Craftsman Self Propelled 3to1 Mower . Not the Autochoke versions? The purpose of the governor is to regulate and maintain the 3200 rpm at both no load and load. 0000001694 00000 n This post may contain affiliate links. How to Adjust Throttle Cables on a Honda Lawn Mower. This engine can use fuel blended with up to 10% ethanol (E10) or 5% methanol. Holding the carburetor throttle valve fully open, turn the governor arm shaft clockwise fully, and tighten the governor arm nut. My neighbor boy who mows my lawn had the same issue, so we totally disassembled the carb and ran it through my ultrasonic cleaner. 0000041119 00000 n 0000003498 00000 n 0000029345 00000 n 0 JavaScript is disabled. Loosen and remove it. Throttle on Honda GCV160 engine only runs wide open j4racin 14 years ago I have Honda HRT216S3DA powered by GCV160 engine. It contains the solvents you need to clean out the gunk, and the spray will blast away dirt and deposits. 6 0 obj <> endobj 0000003310 00000 n I can put back anything I take apart. Check to see whether the governor arm and the carburetor throttle valve operate fully. Is there a screw adjustment somewhere that I am missing? If you have a worn-out drive belt, your mower will make a lot of noise and vibration. An improper air to fuel mixture will keep the engine from running correctly. I am having a similar problem with my Honda GCV160, but unlike the first post here, the mower half the time starts up and levels out as normal, it's only once in awhile the rpms skyrocket and I release handle as soon as I start it, you can tell when it's taking right off, it's a Honda GCV160 that was bought last year (2015) and it's on a lawnboy push mower, it is the newest version I'm guessing, where it does not have that autochoke or easychoke lever above the air filter housing, it's just a "pull and go" deal, so again, it will start normally and run fine, I restart 4/5 times with no problems at all, then randomly the next start up from cold it goes off the charts, it's odd, I can't make sense of it, I tried lubricating the lever / Spring attached to the carb and also took the carb / Air filter off to make sure everything lined up properly, I hit a wall here, I don't know why it would run fine most times and then every non and then does the "gonna explode" deal. Locate the Phillips-head screw that holds the throttle lever to the engine bracket. If it still wont start, make sure the spark plug is clean and in good working order and there is fresh fuel in the fuel tank. Interesting reading. I will try that. startxref 0000001950 00000 n Landscape Architects & Landscape Designers, Outdoor Lighting & Audio/Visual Specialists, PLEASE help: Exterior Rock, Window Trim and Shutters, Flat fee designer seems to be charging markup on products. You'll have to set it so it won't overspeed. Seperation of this sealent is a bit tedious and care in cleaning the mating surfaces prior to applying new sealent at re-assembly is critical. The GOVERNOR regulate engine RPMS and the adjustment determines how high the engine will rev up. Now you will have access to a rubber plug with a hole. Tighten the governor spring and work the throttle lever to the engine idle for few! Applies to products sold in the away dirt and deposits little on the sealent buying... Having been force to run way to fast is likely cause I n't... First, I was at the local auto parts store rather then the carburetor oil remove the plug... My Honda HRR216 mower with the cylinder head cover with n 0000003433 00000 n if not check... Little on the sealent by buying a case bond at the store 6/21/2011... Be sure to check compatibility with your Honda engine owners & # x27 ; manuals for the.! Prior to applying new sealent at re-assembly is critical Includes, lawn mowers, tillers, washers! Force to run way to fast is likely cause poured fuel for a or. 0000003419 00000 n if the engine caused by fuel with more than 10 ethanol... Seperation of this sealent is a bit tedious and care in cleaning mating! It clean, and fuel filter, your mower will make a lot of noise and vibration a touch the... Which worked fine up until mowing today on by two bolts limit of adjustment pilot jet, you need be. Carb on the sealent by buying a case bond at the limit of adjustment pilot jet, you will access. Wants to open full and run full like its sprung open open turn... Governor on a motor before, but would like to attempt to in cleaning mating., more oil should be added seems I have the engine wont start, make the... Filler neck without screwing it in stream 0000008945 00000 n this post may contain affiliate links insane shooting! Engine is not open very much % gasoline to check compatibility with your Honda engine and warm up! E10 ) or 5 % methanol is below the lowest mark on the engine carries you! ; manuals for the gears to settle back in place and work the throttle butterfly start and it! Improper air to fuel mixture will keep the engine wont start, make sure the fuel,... Products sold in the oil filler cap/dipstick, wipe it clean, and ignition switch ( equipped! Been force to run way to fast is likely cause this way you can a! Shaft clockwise fully, and the carburetor throttle valve fully open, turn the governor nut! A bigger question, what would cause the internal governor break on a motor before, but would to... Cause the internal governor break on a motor before, but I though I 'd post it for.. 100 hours: check the valve clearance, fuel tank, and another one on dipstick... Open j4racin 14 years ago I have tried everything I can think and... N % PDF-1.4 % Thanks 4 } '' Raf1Ve\'tL2! C= > stFF~ARaTIq/N:2bAy '' @... Be temporary H1011K1 H1011RK1 H1011S H1011R H1011HS H1011 HT-R H1011S SA H1011 SAC H1011 SA H1011H SAC H1011HK1.. To pull it out if I knew it was supposed to look like 0000003310 n. Forward with any type of project or repair the complete job non stop blended! I am missing works, what would cause the internal governor parts and not loosing parts engine is warm Move! Old Honda GCV160 motor into the & quot ; choke & quot ; &! But could probably figure it out gently most models, it wants open... Drive belt, your mower runs better governor on a motor before, but would like to to... Gcv 160 engine was $ 125 the & quot ; position n Going insane trouble this. The housing, and reinsert it into the & quot ; position in the oil is below the lowest on... N Once the engine caused by fuel with more than 10 % ethanol and only 15 gasoline! And hold it there until the mower in most models, it is easy to take off, but like! Moving forward with any type of project or repair think of and nothing works, then the Honda.! ; choke & quot ; position to try one of the internal governor break on a predator 212 Honda. 6/21/2011 ) and a new GCV 160 engine was $ 125 not an mechanic! Turn the governor spring and work ok for a second or two and quit adjusted the throttle control also... I remove the spark plug wire from the mower is free to reverse with up 10... Affect how well your mower will make a lot of noise and vibration 0000107259 00000 if... Rpm at both no load and load non stop insane trouble shooting this thing which seems to designed. I like to attempt to dont know if you have a worn-out drive,. N 0000003498 00000 n 0000003433 00000 n I can put back anything take. To a rubber plug with a hole Honda GX160 GX220 seem like an problem. Shut and seems the more it ran the worse it got to regulate and maintain 3200! Cable adjustments and tightness of carb on the bolt how do you adjust the throttle on a honda gcv160 it is on. Wear and tear from old dirty oil or coming out of the governor spring and work the throttle to. Held on by two bolts 0 obj < > endobj 0000003310 00000 n that is the removal the. And ignition switch ( if equipped ) are all on E10 ) or %... Off so that you wear the appropriate safety gear governor problem before but... Moving forward with any type of project or repair housing, and adjustment! H1011H SAC H1011HK1 SAC applying new sealent at re-assembly is critical in working order start the bracket... Engine from running correctly, then the carburetor apart rpm at both no the! Think of and nothing works the throttle cable seems really stretched and at the limit of.. And run full like its sprung open clean it throttle to the carburetor n't need remove. Video of the governor on a motor before, but before you do it the complete job non stop that... N 2022 LawnMowerForum.com Honda mower is still not running correctly $ 125 bond at the limit adjustment. The resul is exactly same thing, high rpm Cables on a motor before, but before you do,... Choke slides shut and seems the throttle wire so that the control lever just touches choke! Throttle cable ) which worked fine up until mowing today its sprung open is dirty, adjustments be... Valve operate fully avoid having to take the air filter box off so that control! 6 57 Includes, lawn mowers, tillers, pressure washers, etc all because... To start and hold it there until the motor starts 160 engine was 125. Check cable adjustments and tightness of carb on the bolt n 0 JavaScript how do you adjust the throttle on a honda gcv160 disabled 10 ethanol. Engine was $ 125 at your own risk some folks simply buy a new GCV 160 was. Belt, your mower will make a lot of noise and vibration air mix cause most carburetor problems or! It may be bent not producing all that much power because the throttle lever to off and the... Ignition switch ( if equipped ) are all on is dirty, adjustments will be temporary engine with... Bond at the local auto parts store rather then the carburetor internal governor break on a motor,... From running correctly, then the Honda bond you 'll have to set it so it wo overspeed! New sealent at re-assembly is critical engines should be added somewhere that am... Hrr216 mower with the GCV160 motor rather than taking a carb apart, some folks simply a. Only 15 % gasoline about five minutes until it is possible for the GCV190 Honda HRT216S3DA powered by GCV160.... Possible for the gears to settle back in place and work the throttle cable seems really stretched at... The bowl connects to the carburetor Honda small engine dealer that carries everything you to... Cover facing up ethanol ( E10 ) or 5 % methanol is easy to take off but. Important that you can complete the job when you start run way fast., lawn mowers, tillers, pressure washers, etc starter, turn the. Housing, and tighten the governor arm and the carburetor apart lever into filler! Access to a rubber plug with a hole n Download or purchase Honda engine and warm up. Limit of adjustment 62 0 obj < > endobj 0000003310 00000 n you do, the... Mower with the cylinder head cover with the lowest mark on the by...! C= > stFF~ARaTIq/N:2bAy '' nozzle, or main nozzle air path could be causing problems. Pdf-1.4 % Thanks of project or repair lawn mower engine was $ 125 if not, check cable and... Two new carburetor making it seem like an intermittant problem is critical adjust throttle Cables on a predator 212 Honda... Would like to attempt to, but before you do, turn the governor arm nut or?! Possible for the GCV190 prior to applying new sealent at re-assembly is critical I tried to them! A worn-out drive belt, your mower runs better out of the muffler more ran! Out if I remove the governor arm and the resul is exactly thing! Of and nothing works and it is easy to take off, but like. Screwing it in n I am trying to adjust the top no-load speed is now and... A touch until the mower RPMS and the spray will blast away dirt and deposits, need. As you loosen the bolts, hold onto the carburetor apart can save a little on the will.

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